Job Information
BorgWarner Inc. Manufacturing Quality Engineer in Dixon, Illinois
Provide world class manufacturing and quality engineering technical support to the manufacturing areas and product launch activities that meet or exceed customer expectations.
JOB TITLE: Manufacturing/Quality Engineer
JOB PURPOSE:
Provide world class manufacturing and quality engineering technical support to the manufacturing areas and product launch activities that meet or exceed customer expectations.
RESPONSIBILITIES AND ACCOUNTABILITIES:
Identify and implement improvements with manufacturing teams that reduce product cost, improve quality and maximize customer satisfaction.
Ensure the maximum safety, quality, capability and utilization of manufacturing/processing equipment and processes.
Continuously research and implement “Best Practice” manufacturing and processing methods.
Lead new product introductions and current product modifications to the manufacturing floor.
Review and quote processing and production equipment and tools.
Ensure that effective documentation and control systems are developed, utilized, and maintained.
Lead the manufacturing team to define, justify, and coordinate the purchase and implementation of new equipment and processes; perform capacity analysis, track tooling and AR expenditures.
Assist and/or lead specific elements in the APQP/NPDP process, including selections of special characteristics for product and build processes.
Lead in the design and build of manufacturing/assembly/processing equipment and processes.
Resolve and prevent issues through robust problem-solving methodologies (8D’s, 5 Why’s, A3s, etc.).
Coordinate or perform as needed, process diagnostics, maintenance, repairs, calibrations,
and operating procedures.
Coordinate and perform special studies, DOE’s and capacity/capability analysis.
Review and disposition on non-conforming materials. Represent BorgWarner on related issues.
Prepare and make presentations to customers, employees, and all levels of the management team.
Manage customer portals for assigned activities i.e. corrective actions, capacity reports, warranty management, SCR’s, etc.
Lead fast response meeting for Customer complaints and corrective action follow up to on-time completion.
Coordinate and manage outside contract projects.
Coordinate and manage specialized processes such as heat treating, welding, soldering, etc.
Lead and utilize a teamwork approach to achieve departmental objectives (safety, scrap, FTT, others).
Provide technical leadership, training, and support to manufacturing teams as well as to peers.
Use of required PPE; following safety rules and procedures and training others; compliance with plant code of conduct.
Attendance and participation at safety and health training sessions.
Lead and promote the 5S Standards.
Lead and promote by example BW Beliefs.
Define and get customer approval on FG packing.
Perform other activities as needed.
QUALIFICATION REQUIREMENTS:
EDUCATION and/or EXPERIENCE:Core Education/Experience/Qualifications
Bachelor’s degree in an engineering or related technical field from a four-year college or university.
Travel with minimal notification may arise.
Level 1 (Associate)
- 0 - 1 year Engineering experience (May include relevant co-op experience)
Level 2
1 - 3 years Engineering experience (May include relevant co-op experience)
Demonstrated a general depth and breadth of knowledge and experience in manufacturing / quality engineering principles
Level 3
3 - 5 years Engineering experience
Actively participated in a major product launch
Demonstrated a thorough depth and breadth of knowledge and experience in manufacturing / quality engineering principles
KEY JOB SKILLS/EXPERIENCE:
Core Job Skills/Experience
DOE [Echip]
Product knowledge
Understanding of manufacturing processes
Understanding of quality systems
Time and Motion analysis
Economics and cost analysis
Value analysis
Tool and fixture design
Automation design and application
Ergonomics
Statistical Process Control (SPC)
Geometric Dimensioning and Toleranceing (GD & T)
Communication (verbal and written) skills for both internal and external customers
Presentation skills
Organization skills
Project management skills (gantt and PERT charts)
SMED theory and application
Failure Mode Effects Analysis (FMEA)
Problem solving skills (5W, 8Ds, A3, Fish Bone, etc.)
Visual factory concepts
Health and Safety systems and procedures
Knowledge of the automotive industry and customers
Molding
Metrology skills
Injection molding knowledge: theory/processing, mold flow
CAD
Hydraulics and electricity
Machining
Hydraulics and electricity
Metallurgy skills
Machining processes and cutting tools
CNC processes
Electronics
Electrical prints and schematics, wiring, and mechanical diagrams
Digital and analog circuitry
Circuit board diagnostics
PC and peripheral hardware
Solid state sensing devices
Stepper and servo motor technology
PLC’ s (installation, troubleshooting, programming, and interfaceing)
Mechanical and automated assembly equipment
Instrumentation and measurement systems
KEY COMPETENCIES:
Action-Oriented
Customer Focus
Functional-Technical Skills
Innovation Management
Problem Solving
Process Management
Drive for Results
Creativity
Learning on the Fly
Building Effective Teams
Decision Quality
Equal Employer Opportunity Statement
BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.
Safety
This position will adhere to safety rules, practices, and training as outlined in all BorgWarner safety policies and procedures. This individual will work in manners that stress the importance of preventing accidents and illnesses. He/she must take every precaution reasonable in the given circumstance for the protection of themselves and coworkers. In addition, he/she is responsible for reporting all injuries and/or possible dangerous situations, incidents, or occurrences to the immediate supervisor
Internal Use Only: Salary
Global Terms of Use and Privacy Statement
Carefully read the BorgWarner Privacy Policy before using this website. Your ability to access and use this website and apply for a job at BorgWarner are conditioned on your acceptance and compliance with these terms.
Please access the linked document by clicking here (https://www.borgwarner.com/legal/privacy-policy-for-online-applications) , select the geographical area where you are applying for employment, and review. Before submitting your application you will be asked to confirm your agreement with the terms.
Career Scam Disclaimer: BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. To protect against career scams, job applicants should take the necessary precautions when interviewing for and accepting employment positions allegedly offered by BorgWarner. Applicants should never provide their national ID numbers, birth dates, credit card numbers, bank account information or other private information when communicating with prospective employers or responding to employment opportunities online. Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.
BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.
Our Culture
We believe health and safety of our employees are a top priority, we care about our local communities and the global environment. BorgWarner promotes and nurtures a diverse and inclusive environment, honor integrity, strive for excellence, commit to responsibility for our communities and the environment, and build on the power of collaboration.
Career Opportunities
We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies and future vision. We offer a strong local presence and interesting global opportunities. Start your future with BorgWarner now!